Electronics for Heavy Industry
From underground mine communication to surface plant SCADA and predictive maintenance systems, Surya delivers the reliability that heavy industry demands.
Comprehensive SCADA platform for open-cast and underground mines — monitoring conveyor systems, pumps, ventilation, crushing and screening plants from a centralised control room with real-time alarms and historian data logging.
- Real-time monitoring of all plant subsystems
- Automated alarm management with escalation
- Data historian for performance analysis
- Remote access for management and engineering
- Redundant servers with automatic failover
Integrated underground communication infrastructure combining leaky feeder RF systems with surface Wi-Fi — providing voice, data and personnel tracking coverage throughout mine workings.
- Leaky feeder RF backbone for underground coverage
- Surface to underground seamless voice handoff
- Personnel tracking and location management
- Emergency communication and evacuation capability
- Integration with winder and skip control systems
Distributed sensor networks and edge analytics platforms monitoring critical mining equipment health in real-time — detecting early-stage bearing, motor and gearbox faults before they cause unplanned stoppages.
- Wireless vibration and temperature sensors
- Motor current signature analysis
- Continuous bearing and gearbox monitoring
- Edge AI for on-device fault classification
- Integration with maintenance management systems
Real-time Digital Twin of the mine and processing plant — synchronising live sensor data with a virtual 3D model to enable remote situational awareness, operator training simulation and production optimisation without physical risk.
- Real-time 3D model synchronised to live data
- Production simulation and bottleneck analysis
- Operator training in virtual environment
- What-if scenario planning for maintenance windows
- ThoroughTec partnership for simulation excellence