From Reactive to Predictive Operations
Surya's predictive maintenance platform combines edge IoT sensors, machine learning models and maintenance workflow integration to keep critical infrastructure running reliably.
Industrial-grade wireless vibration, temperature, current and acoustic emission sensors that attach to critical assets — motors, pumps, gearboxes, fans and bearings — streaming data continuously to the edge analytics layer without wiring modifications to existing equipment.
- Wireless IIoT sensors — zero wiring modification
- Vibration, temperature, current and ultrasound
- 5-year battery life on standard monitoring cycles
- IP67 rated for industrial environments
- Sub-second data sampling for fast-fault detection
ML models trained on asset-class-specific failure signatures — bearing raceway defects, motor winding insulation degradation, gearbox tooth wear and pump cavitation — issuing probability-ranked failure alerts with estimated remaining useful life calculations.
- Asset-specific failure mode libraries
- Remaining Useful Life (RUL) estimation
- Failure probability ranking and trending
- Automated work order creation in CMMS
- Root cause guidance with recommended actions
Single-pane-of-glass dashboard providing real-time asset health status across the entire fleet or plant — colour-coded by health score, with drill-down to individual sensor readings, trend charts, historical events and scheduled maintenance actions.
- Fleet-wide asset health heatmap
- Individual asset sensor trend charts
- Maintenance history and action tracking
- Mobile app for field technician access
- Customisable KPI and reliability reporting
Specialised predictive maintenance for railway assets — monitoring loco traction motors, wheel bearing health, track geometry sensors and overhead equipment — aligned with Indian Railways and metro maintenance workflows and RDSO inspection standards.
- Rolling stock bearing and motor monitoring
- Track geometry measurement integration
- Overhead equipment health tracking
- Alignment with IR maintenance schedules
- RDSO-compatible reporting and documentation